P-ONE Optical Curve Grinder

Features

Machine Introduction

Optical curve grinder is used to grind precision and complex surfaces, including straight lines, arcs, and curves.By reflecting the shape of the processing curve through the refraction of light, high-precision parts such as grooves, inner and outer r, complex shaped and high dimensional requirements of cutting tools, etc. can be processed. During the grinding process, the workpiece and grinding wheel can be magnified by 20 or 50 times through an optical system and projected onto a screen. During operation, the grinding wheel can be observed at any time along the workpiece surface on the screen, compared with the magnified 20 or 50 times film magnification of the workpiece image, and the magnified image can be magnified again using a visual amplifier. The processing situation can be observed online, and the processing program can be manually interrupted or compensated (if there are factors such as grinding wheel wear, material, feed rate, etc., they can be compensated and changed in a timely manner) to achieve the processing of the sample surface and film magnification. The image matches, and after processing, the workpiece can also be inspected through projection method, which is intuitive and clear.Any deviation that can be observed, inspected, and corrected in a timely manner during or after the machining process does not require additional inspection to determine the quality of the processed sample.

Machine Configuration

1. The equipment bed, connecting parts, lifting platform and other components should be made of high-quality castings, which have undergone annealing and aging treatment to eliminate stress. The castings should be reasonably calculated and optimized in design, with reasonable structural strength and reinforcement ribs, providing high rigidity mechanical support.

2. Using well-known brand ball screws and guide rails, measuring with a fully closed-loop 0.0001mm grating ruler to ensure axial accuracy and machining precision of ≤± 0.002mm.

3. Adopt a high-speed, high-precision spindle with a capacity of 24000min-1.

4. Adopting a precision high-precision projection system, with switchable magnification of 20x and 50x; Both transmitted light and falling light use energy-saving well-known brand LED light sources to ensure a long service life.

5. Configure a visual amplifier to further enlarge the image for easy observation.

6. Configure the CNC machining system, which can automatically process according to the program or manually operate.

7. Interrupt the program at any time during the machining process and correct machining errors at any time.

8. The control system should be able to achieve 4-axis simultaneous (2-axis interpolation) automatic machining, improving its machining efficiency.

9. Equipped with a precision digital lifting worktable to achieve fine adjustment of lifting and lowering, with a display screen showing the displacement of lifting and lowering.

10. Equipped with a high-speed reciprocating grinding wheel lifting platform ranging from 0-150mm, with triangular degree of freedom adjustment.

11. Safety Protection

a) Configure reliable and effective safety protection devices to safeguard the personal safety of operators;

b) The safety protection device is simple and practical, easy to operate, and does not excessively increase the size of the machine tool body. Equipped with system security integration function to ensure the safety of personnel, equipment, etc. in the event of operation or unexpected power outages.

12. The selection of various sample preparation tools must have high processing quality, good processing stability, and high processing efficiency.

Technical Specifications

Machinable Material