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Unmatched Precision and Efficiency for Diamond, CBN, and Other Superhard Material Machining
The CNC Laser Grinder is an advanced device that integrates cutting-edge laser technology with precision CNC control to deliver exceptional grinding performance. By combining the high energy density of a laser beam with the precise control of a Computer Numerical Control (CNC) system, this machine achieves efficient and highly accurate grinding on a variety of materials.
Particularly well-suited for processing hard and brittle materials, complex curves, and micro-fine structures, the CNC Laser Grinder ensures non-contact processing, minimal heat-affected zones, and superior precision. It is widely applied across industries such as aerospace, automotive manufacturing, mold processing, and medical equipment—industries where component surface quality and precision are paramount.
Ideal for superhard materials like diamond and cubic boron nitride (CBN), the CNC Laser Grinder offers a highly efficient and precise alternative to traditional grinding machines. It excels in external cylindrical and spline curve machining, achieving extremely tight tolerances that meet the rigorous demands of various high-performance industries.
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The integration of ultra-fast laser sources and a high-speed grinding spindle provides unparalleled precision and speed in machining superhard materials. This dual system guarantees rapid, high-quality machining and a superior finish quality that is impossible to achieve with conventional grinding methods.
Equipped with the NEWCON CNC system (with optional Fanuc/Siemens control), the CNC Laser Grinder offers precise 4-axis control and exceptional repeatability of up to 2μm, ensuring high precision even in complex machining tasks.
The CNC Laser Grinder utilizes a 1064nm laser source with pulse widths in the nanosecond and picosecond range. The fine spot diameter of 20μm (ps) to 30μm (ns) allows for high-precision machining of complex profiles, even on the toughest materials.
High-precision probes integrated into the system ensure accurate tool measurement and precise positioning of the workpiece. This system guarantees stable performance and consistent quality during all machining operations.
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By combining laser processing and high-speed grinding, the CNC Laser Grinder ensures exceptional precision and quality. With tolerance levels critical to industries like aerospace, automotive, and tool manufacturing, this machine delivers high-quality finishes with precision.
The dual laser system, coupled with an advanced high-speed grinding spindle, facilitates faster material removal without compromising on precision. This capability is particularly valuable for high-volume production of superhard components, where time and cost-efficiency are essential.
The CNC Laser Grinder significantly reduces machining time, offering substantial cost savings for businesses processing superhard materials. With its enhanced efficiency, this machine allows manufacturers to meet tight production schedules while maintaining high standards of quality.
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Applications
The CNC Laser Grinder is perfect for machining materials like diamond and cubic boron nitride (CBN), making it ideal for the cutting tool, aerospace, and automotive industries, where extreme precision and performance are crucial.
Designed for the production of high-precision components in industries such as semiconductor, optical, and medical manufacturing, the CNC Laser Grinder delivers the accuracy needed to create complex geometries and profiles.
In aerospace and automotive manufacturing, where durability and high precision are paramount, the CNC Laser Grinder meets the stringent demands for tight tolerances and superior surface finishes required for critical components.
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| Category | Item | Unit | Parameter | |
|---|---|---|---|---|
| CNC System | NEWCON (Fanuc/Siemens optional) | / | NEWCON IM+8 | |
| Travel | X Axis | mm | 150 | |
| Y Axis | mm | 250 | ||
| Z Axis | mm | 200 | ||
| Spindle | Maximum Spindle Speed | rpm | 15,000 | |
| Spindle Motor Power | kW | 11 | ||
| Tool Holder | / | HSK-E40 | ||
| Feeding Rate | Cutting Speed | m/min | 1 | |
| Rapid Traverse Speed (X/Y/Z) | m/min | 6 | ||
| Precision | Positioning Accuracy (X/Y/Z) | mm | 0.005 | |
| Repeatability (X/Y/Z) | mm | 0.003 | ||
| Machining Range | Maximum Part Length | mm | 150 | |
| Maximum Part Diameter | mm | 150 | ||
| Laser System | Laser Source (with options) | Pulse width | / | ns/ps |
| Wavelength | nm | 1064 | ||
| Minimum Spot Diameter | μm | 30 (ns) / 20 (ps) | ||
| Miscellaneous | Machine Weight | kg | 2800 | |
| Dimensions (LWH) | mm | 2535*2142*2303 | ||
| Custom Solutions & OEM/ODM Services
At KULA Precision Machinery, we offer tailored CNC grinding solutions to meet the unique needs of your production requirements. Whether you require custom-built machines or specific tooling configurations, we can provide:
Custom Production: Machines and tooling built to your specifications.
Turnkey Solutions: Complete support from design to installation and training.
OEM/ODM Services: Flexible options for custom machine configurations.
Post-Sales Support: Ongoing training, maintenance, and responsive service.
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1. What materials can the CNC Laser Grinder process?
A: The CNC Laser Grinder can process superhard materials such as diamond and cubic boron nitride, making it ideal for the cutting tool, aerospace, and automotive industries.
2. How does the CNC Laser Grinder ensure precision?
A: It combines dual laser sources with a high-speed spindle and high-precision probes for accurate tool measurement and stable machining, guaranteeing exceptional precision.
3. How is the CNC Laser Grinder different from traditional machines?
A: Unlike traditional machines, the CNC Laser Grinder is 20 times more efficient, reducing machining time and cost while achieving surface roughness under 0.1μm and profile accuracy below 5μm.
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KULA Precision Machinery is a leading manufacturer specializing in precision CNC grinding solutions for superhard materials. With over 20 years of experience, we are dedicated to providing high-performance machines tailored to the needs of industries such as aerospace, automotive, and tooling.
Certifications & Partners: ISO 9001, CE Certified, Fanuc, Siemens, and more.
