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Intuitive Interface for Crankshaft Honing
The deep hole crankshaft reaming and honing machine is designed with an easy-to-use operating touch screen, featuring a menu-based interface that uses a dialogue approach specifically tailored for crankshaft honing operations. This system allows users to display and adjust all relevant parameters as needed for optimal performance.
Tool Wear Compensation System
The machine’s control system includes a tool wear compensation feature, providing both manual and automatic adjustment options. This ensures continuous accuracy during the honing process, extending tool life and reducing maintenance downtime.
CNC Program Management
A USB interface is integrated into the CNC system, enabling seamless transfer of machining programs between the machine and external computers. This allows for efficient program exchanges and the storage of data on external devices, enhancing workflow flexibility.
High-Precision Stroke And Feed Control
The stroke and feed operations are precisely controlled through a combination of a servo motor and ball screw, achieving a feed resolution of 0.1μm. This high level of precision ensures the accurate honing of crankshaft bores.
Advanced Cooling And Filtration System
The cooling and filtration system comprises a magnetic separator, paper filter, and oil cooler. With a filtration accuracy of ≤20μm, a cooling tank capacity of ≥50L, and a flow rate of ≥10L/min, the system ensures effective temperature regulation and cleanliness. The constant temperature honing oil control system mitigates the effects of workpiece heating, thereby preserving machining precision.
Comprehensive Lubrication System
A complete lubrication control system is integrated into the machine, with automatic lubrication provided for all moving parts. This feature helps reduce friction, wear, and maintenance needs, ensuring smooth and long-lasting machine operation.
Precision Machining Capabilities
The machine offers high machining accuracy, with roundness controlled to ≤8μm, cylindricity to ≤10μm, and coaxiality to ≤0.015mm. These specifications make it well-suited for applications requiring tight tolerances and excellent precision.
Technical Specifications
Item | Unit | HM80150 |
Machining diameter | mm | ∅30-∅80 |
Spindle speed | rpm | 5-220 |
Spindle motor | KW | 7.5 |
Stroke length | mm | 1500 |
Spindle reciprocating speed | m/min | 20 |
Stroke servo motor | KW | 5.2 |
Stroke control method | / | Servo motor + ball screw |
Feed servo motor | KW | 0.6 |
Feed resolution | μm | 0.1 |
Power supply | / | 3-380±10%、50HZ |
Machine dimensions | mm | L4300 x B1400 x H1520 |
Machine weight | T | 7 |
Features
Intuitive Interface for Crankshaft Honing
The deep hole crankshaft reaming and honing machine is designed with an easy-to-use operating touch screen, featuring a menu-based interface that uses a dialogue approach specifically tailored for crankshaft honing operations. This system allows users to display and adjust all relevant parameters as needed for optimal performance.
Tool Wear Compensation System
The machine’s control system includes a tool wear compensation feature, providing both manual and automatic adjustment options. This ensures continuous accuracy during the honing process, extending tool life and reducing maintenance downtime.
CNC Program Management
A USB interface is integrated into the CNC system, enabling seamless transfer of machining programs between the machine and external computers. This allows for efficient program exchanges and the storage of data on external devices, enhancing workflow flexibility.
High-Precision Stroke And Feed Control
The stroke and feed operations are precisely controlled through a combination of a servo motor and ball screw, achieving a feed resolution of 0.1μm. This high level of precision ensures the accurate honing of crankshaft bores.
Advanced Cooling And Filtration System
The cooling and filtration system comprises a magnetic separator, paper filter, and oil cooler. With a filtration accuracy of ≤20μm, a cooling tank capacity of ≥50L, and a flow rate of ≥10L/min, the system ensures effective temperature regulation and cleanliness. The constant temperature honing oil control system mitigates the effects of workpiece heating, thereby preserving machining precision.
Comprehensive Lubrication System
A complete lubrication control system is integrated into the machine, with automatic lubrication provided for all moving parts. This feature helps reduce friction, wear, and maintenance needs, ensuring smooth and long-lasting machine operation.
Precision Machining Capabilities
The machine offers high machining accuracy, with roundness controlled to ≤8μm, cylindricity to ≤10μm, and coaxiality to ≤0.015mm. These specifications make it well-suited for applications requiring tight tolerances and excellent precision.
Technical Specifications
Item | Unit | HM80150 |
Machining diameter | mm | ∅30-∅80 |
Spindle speed | rpm | 5-220 |
Spindle motor | KW | 7.5 |
Stroke length | mm | 1500 |
Spindle reciprocating speed | m/min | 20 |
Stroke servo motor | KW | 5.2 |
Stroke control method | / | Servo motor + ball screw |
Feed servo motor | KW | 0.6 |
Feed resolution | μm | 0.1 |
Power supply | / | 3-380±10%、50HZ |
Machine dimensions | mm | L4300 x B1400 x H1520 |
Machine weight | T | 7 |
